What type of pallet rack do I need in Norcross?

Carton flow suits case and each picking with replenishment from behind the pick face. Whole pallets need separate reserve positions, either nearby or above the lanes when the complete supporting configuration allows it.

Can I add on to my existing pallet rack?

Yes, new additions can be planned after we identify the installed system and check connection details, dimensions and configuration capacity. Similar-looking connectors do not establish compatibility across manufacturers. Flow beds and reserve loads must be checked against the complete supporting bay.

How many pallet positions fit in my warehouse?

The usable count comes from a CAD layout of your actual building, not a percentage estimate. We combine pallet heights, clear height, forklift reach and the column grid, then reserve the aisles, receiving space and picking access your operation needs. Carton pick lanes and reserve pallet positions are counted separately.

What aisle width do I need?

Aisle width must match your forklift's specified loaded turning requirements and the load being handled. We check the exact truck, pallet overhang, approach movements and traffic pattern before dimensioning the aisles. Both the loading and retrieval sides need their own working access.

Do you install pallet rack?

Yes. We coordinate design, supply and installation by experienced installation crews we schedule and manage. The work follows the agreed layout and load requirements, with rack anchored to the floor, aligned and capacity information provided at handover. Work zones and access are agreed with your warehouse team before installation starts.

Carton Flow Rack system in an industrial warehouse

Norcross, Georgia

Carton Flow Rack in Norcross, GA

Norcross fulfillment buildings near Jimmy Carter Boulevard and Peachtree Industrial Boulevard often face a pick-space problem before a total storage problem. New SKUs take over the active face, replenishment crosses the order path and reserve pallets end up wherever a gap remains. The right layout keeps each activity visible instead of hiding congestion behind a larger position count. When pickers reach into static shelves and replenishment repeatedly crosses the order path, the active face becomes the bottleneck. Carton flow rack presents the next case at the front while replenishment loads from the rear. Its purpose is case and each picking, not storing full pallets on carton tracks.

Carton Flow Rack in Norcross, GA starts with beauty and personal-care order lines with frequent replenishment. Case dimensions, bottom stiffness, weight and picks per SKU establish track style and lane allocation. We check access at both faces and where reserve pallets can sit without obstructing replenishment. Request a free consultation and an itemized quote from Atlanta Warehouse Racking before committing to the layout.

(404) 649-6026

Why Norcross Warehouses Work With Us

Gwinnett Industrial Park and the Jimmy Carter Boulevard corridor support printing, packaging and fulfillment activity alongside wholesale supply. In a Norcross project we ask whether the bottleneck is reserve volume, case access or replenishment traffic. A printing operation needs room to handle long stock and consumables; a beauty distributor needs many small pick locations. Planning for those differences matters more than reproducing an aisle pattern from another I-85 warehouse.

For carton flow rack, the local operating question is beauty and personal-care order lines with frequent replenishment. Carton flow shelving is chosen around the daily pick list. Fast movers may need multiple lanes, while slow items may fit better on static shelf levels. We compare the active face, replenishment frequency and working reach so the arrangement supports your people instead of only increasing the lane count.

As a division of Warehouse Equipment & Supplies Co., we give your Norcross team one contact for the drawing, scope and installation schedule. You can compare the proposed arrangement with your current process, ask for revisions and see what is included in the price. The consultation is free; the goal is a storage plan your warehouse can use, with component information available for later additions.

Free warehouse consultation

CAD layout with position counts

Installation planning with experienced crews we schedule and manage

Carton flow rack with gravity wheel beds and case lanes

Carton flow shelving in use on a warehouse pick line

Operations We Rack Around Here

Nearby areas we work in regularly include Jimmy Carter Boulevard, Peachtree Industrial Boulevard, Buford Highway industrial, Gwinnett Industrial Park.

Fulfillment and 3PL

Printing and packaging

Industrial supply

Beauty and personal care distribution

How Carton Flow Rack Works

Cases advance to the picker instead of the picker hunting for cases.

Inclined wheel beds

A full-width wheel bed or roller track sits on a slight incline inside a standard bay, so cases move forward under their own weight without power.

Pick from a fixed position

The picker always reaches for the same forward spot in the lane. Travel time drops, and so does the time spent searching for the next case.

Restock from behind

Replenishment loads the high end of the lane from a separate aisle, so restocking never blocks or slows the pick line, and rotation stays first in, first out automatically.

One lane per SKU

Lane dividers set the width for each case size, giving every SKU its own face - a width that can be resized as your product mix shifts.

What a Carton Flow Rack Project Includes

Carton Flow Rack work in Norcross begins with the operating needs of your building in the the I-85 northeast corridor around Jimmy Carter Boulevard and Peachtree Industrial area. The design starts with case dimensions, minimum and maximum weights, carton condition and picks per SKU during a busy shift. We ask how often replenishment occurs and whether a separate rear aisle is available. Those inputs determine lane depth, track or wheel-bed style, dividers and how many faces each item should receive.

The CAD plan shows picking and replenishment sides, level elevations and any reserve pallets above the active area. Track widths and support requirements are checked against the selected rack bay. Your quote itemizes supporting frames and beams where needed, flow beds, lane guides, stops and accessories. We explain why the busiest items receive particular levels and where static storage remains the better choice.

Installation sets the supported beds, guides and incline to the approved design. Representative cartons are tested so soft bottoms, light cases and varied packaging are addressed before routine picking begins. Handover includes lane assignments, capacity information and replenishment guidance. When your SKU mix changes, lane widths and locations can be reviewed against the original support and load limits. The result is a defined pick face with a clear restocking path, not simply more shelves in the same congested aisle. Before the work is closed, we review the agreed scope with your warehouse manager, identify any outstanding items and explain the component information your team should retain for future changes.

Case and each picking operations

Order fulfillment lines carrying many active SKUs

Grocery, beverage, and consumer goods distribution

Kitting and light assembly feed lines

Bays that need reserve pallets stacked above the pick face

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Recent Installations

Racking projects completed for warehouses across metro Atlanta, Georgia.

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Get a Carton Flow Rack Quote for Your Norcross Warehouse

Send the basics and we will follow up with a layout and pricing. Prefer to talk it through? Call (404) 649-6026.

Atlanta Warehouse Racking

4485 Fulton Industrial Blvd.

Ste A #279

Atlanta, GA 30336

(404) 649-6026

Monday - Friday: 8:00 AM - 6:00 PM

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