Pallet Flow Rack in Atlanta, GA

Grocery replenishment along I-75 South often combines reserve pallets with repeated daily dispatches. Pallet flow can separate the replenishment route from the retrieval route, but both ends need usable aisles. We compare that arrangement with your dock positions and travel paths instead of counting only the storage footprint.

Henry County's newer 32–40 ft clear distribution buildings may allow more storage levels than older 18–28 ft clear space in Norcross. The forklift's lifting reach and the loaded pallet height determine which levels can be used. Food distribution layouts also need enough room for the operator to approach and place a load correctly at the infeed.

Date-controlled inventory still requires lane assignments and disciplined receiving. A partially occupied lane cannot automatically be filled with an unrelated product. We use pallet counts by item, rotation requirements and batch patterns to compare lane depth with the positions likely to stay occupied.

Roller contact depends on the pallet underside and its condition. Tell us the construction, dimensions, weight range and load stability, including imported goods repalletized after floor-loaded Savannah containers. Representative pallet testing and the system supplier's requirements guide roller selection, speed control and separation equipment.

Freezer and cold-storage service conditions must be stated before equipment is selected. We coordinate the proposed roller and control components with the supplier for those operating conditions. The warm-side warehouse and the freezer should not be treated as interchangeable environments when preparing the equipment scope.

Capacity review covers the loaded lanes and supporting rack configuration, not just an isolated beam rating. If you want to add flow lanes to existing rack, manufacturer identification and connection details come first. We show retained components, new equipment and any required configuration review separately in the quotation.

For a Henry, Fulton or Gwinnett operation, the drawing needs to connect lane assignments with the receiving and dispatch routes. Both ends must remain accessible when nearby reserve positions are occupied. We compare pallet heights, truck reach and replenishment movements before settling the working levels. Material shipping, released installation areas and crew availability are then checked together, with hot summer staging or thunderstorm exposure considered where equipment is received outside.

What's Included:

• Free warehouse consultation
• CAD layout drawings
• Itemized project quote
• Rack type recommendations
• Installation timeline

How do you calculate usable pallet positions?

How wide should our forklift aisles be?

Can you handle design, supply and installation?

Which rack system fits our inventory?

Can new bays match the rack we already have?